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Reducing the burden on workers: Examples of automated dry rack refilling.

assignment

Dry racks are typically used by placing the entire wire mesh shelf into a drying oven for drying.
The loading and unloading of items into the drying oven and rearranging them between racks were previously done manually by workers,
The following problem occurred:

• Racks and products are heavy, and repetitive work puts a significant strain on the body, including back pain.
- Removing items from the drying oven and transferring them to other racks is physically demanding work.
- Risk of mixing different product types due to manual handling
- Risk of product damage due to drops or abrasions

From these problems,
They were considering automation with the aim of reducing the burden on workers and ensuring consistent quality.

Examples and Uses

We have manufactured a "dry rack refilling machine" that automates the refilling process for dry racks used in drying ovens.
Using a robot, it's possible to automatically pull racks out of the drying oven and repackage them into other racks.

① Dry process optimized integrated unit
- Can be operated in conjunction with the drying oven.
Integrating the process from drying to subsequent processes, including transport and repackaging.
- Prevents reliance on individual employees for specific tasks and contributes to the establishment of stable processes.

② Improved yield
- Reducing manual refilling reduces the risk of mixing different product types and prevents damage from drops and scratches.
- Achieves stable product quality and reduces defects.

Product Introduction

This device is a repacking system that works in conjunction with a drying oven to automatically unload dry racks and repackage them into other racks.
By eliminating the need for manual handling of heavy objects and reducing the risk of mixing different product types and product damage, we can establish a stable dry process.

See product information for this case study and usage image